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Thread: Jeep Clutch Sound

  1. #101
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    Default Re: Jeep Clutch Sound



    That way they have to sell you a secial tool.
    Its all about money, that and keeping the end user from doing the work.
    They (manufacturer) think they will keep more Dealership shop work.

  2. #102
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    Default Re: Jeep Clutch Sound



    That is a beautiful thing right there!


  3. The Following Member Says Thanks to Hypoid For This Post:

    Java (March 13th, 2016)

  4. #103
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    Default Re: Jeep Clutch Sound



    dieseldoc previously posted:
    "That way they have to sell you a secial tool.
    Its all about money, that and keeping the end user from doing the work.
    They (manufacturer) think they will keep more Dealership shop work."

    Actually its just external torx, they're readily available http://www.harborfreight.com/7-pc-14...set-67898.html my guess is that there is something about the assembly process that makes them easier to use. They are all over the transmission too, maybe it's a Mercedes thing (the tranny is a Mercedes Benz, built in Brazil). I have no idea, but it was very rewarding to throw them out.

  5. #104
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    Default Re: Jeep Clutch Sound



    when they switched, the inverted torx was not readily avaiable.
    They have gone to a splined inverted thing now....once again to force the shade tree or home mechanic to not do the work of speed on special tools.

    The inverted Ford was sposed to allow the bolts to be torqued at a higher # with less efort on the line....I call BULL CRAP


    Paul I,am glad to see it back in the truck and you save the couple grand to get it done.

    Now go play with it and have a ton of fun.

  6. #105
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    Default Re: Jeep Clutch Sound



    Finally done! I still have the interior to put back together and clean up, but it's basically done. There is a double shift boot, and the inner one is attached to a large molded plastic base that has to be replaced as a single unit. Ofcourse mine is torn, and for 2005-6 it's $80.00 or so, only made by Mopar. Just Empty Every Pocket. I've cleaned up the old one and I'm going to take it to the parts store and match it up the the biggest CV boot they have in stock. I haven't test driven it yet, hopefully no more surprises coming...

  7. #106
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    Default Re: Jeep Clutch Sound



    Nice Paul!

  8. The Following Member Says Thanks to Brad For This Post:

    Java (March 14th, 2016)

  9. #107
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    Default Re: Jeep Clutch Sound



    Glad that it is all done! There has to be an aftermarket supplier for shift boots, particularly if they are a common failure. If all else fails, go to Home Depot and hunt around in the plumbing or roofing aisles. I have found lots of innovative solutions there!

  10. The Following Member Says Thanks to Patrolman For This Post:

    Java (March 14th, 2016)

  11. #108
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    Default Re: Jeep Clutch Sound



    probably the last post on this thread, it sucked but I'm glad it's done. The new stuff feels incredible, it's never been this smooth or easy to engage before. The new JK Master / Slave combo feels much better, I barely have to touch it to shift. The Mobil 1 swap in the t-case is actually noticeable, shifting is much smoother and easier.

    So a $33.00 Throwout bearing morphed into:

    Clutch kit
    Clutch fork / pivot / retainer springs
    transmission input seal
    crankshaft position sensor
    Master cylinder
    slave cylinder
    driveshafts- 1 u joint / service
    transfer case input seal
    rear t-case output seal
    t-case damper
    switched transmission and transfer case to synthetic fluids
    O2 sensor wiring repair
    new inner boot/ inspection plate
    cleaned up / repainted frame
    de-dented / repainted skid plates
    torque check on every bolt I could see
    chassis lube

  12. The Following Member Says Thanks to Java For This Post:

    Tom (March 16th, 2016)

  13. #109
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    Default Re: Jeep Clutch Sound



    Hypoid previously posted:
    "First time I encountered these bolts, they made me cry: http://www.frontrange4x4.com/forums/...t-muddin-today

    My dad's old trick really works! Take a hammer, hit the bolt head like it is a nail that you want to drive home. After a few good hits, it will break loose with minor fuss.

    EDIT: I still have those extractors, if you need to go that far..."

    This is the best thing to come from this thread- I've been keeping a big ballpeen hammer and two drifts around ever since and every bolt I've taken out, even some seriously rusted ones that were torqued with locktite and had not moved in years, caught a beating and came right out. Great trick!!

  14. The Following Member Says Thanks to Java For This Post:

    96EXXLTinCO (April 26th, 2016)

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