Front Range 4x4 Upcoming Trail Runs - Add a New Trail Run

Page 1 of 2 12 LastLast
Results 1 to 20 of 25

Thread: Novak SK2X Shifter Kit:Here's how the story goes.

  1. #1
    Join Date
    Sep 2011
    Member
    #911
    Last Online
    March 1st, 2014
    Location
    Arvada CO
    4x4
    '87 Chevy V20
    Posts
    3,145
    User Name
    Popsgarage
    Real Name
    Jonathan E Epp
    Thanks Given
    79
    Thanked 88 Times in 72 Posts

    Default Novak SK2X Shifter Kit:Here's how the story goes.



    About 6 months ago a friend of mine sold her '93 Jeep Grand Cherokee with the 5.2 V8 because the 249J t-case was starting to make a bit of a racket. I told her to tell whomever she sold it to to give me a call, and I'd give 'em a good deal on installing a used 242. That's how I met Dave Kinchen. Long story short and a rebuilt 242 later, the factory linkage was leaving a lot to be desired. Along comes Novak Conversions SK2X shifter kit. Well, Dave gave me a call the other day, so I told him to bring it on over. And here's how the story goes.


    1. It all starts with shiny new parts.
    2. Replacing the ugly on the right with the beauty on the left.
    3. First we gotta get it all out.
    4. Then we gotta bolt up the new mounting bracket.
    5. Next comes the shifter assembly.
    6. Then the shifter linkage.
    7. And now we gotta bend the mockup rod to fit the factory hole in the floor and the factory bezel.
    8. Time to fire up the torch I got from Kyle after filling up the bottle at Buckeye Welding Supply with Sean today.
    9. A couple of red-hot bends later and it looks like the mock-up rod.

  2. #2
    Join Date
    Sep 2011
    Member
    #911
    Last Online
    March 1st, 2014
    Location
    Arvada CO
    4x4
    '87 Chevy V20
    Posts
    3,145
    User Name
    Popsgarage
    Real Name
    Jonathan E Epp
    Thanks Given
    79
    Thanked 88 Times in 72 Posts

    Default



    1. So we give it a test fit and it needs one more little jog bend.
    2. Shifter linkage all adjusted and tested for throw, action and bind.
    3. 2 coats of self etching primer.
    4. 2 coats of gloss black.
    5. And in the daylight hours we'll cut up the factory shifter cup to sandwich a piece of this 1" foam to keep water and noise out of the cabin.

  3. #3
    Join Date
    Dec 2010
    Member
    #750
    Last Online
    August 31st, 2019
    Location
    Thornton
    4x4
    1978 Bronco
    Posts
    2,771
    User Name
    Cr33p3r
    Real Name
    Sean
    Thanks Given
    418
    Thanked 145 Times in 116 Posts

    Default



    Good to see you got it done Jon, bends look good too. THat kit looks like a nice kit to use. 1 thing to keep in mind with the that armorflex foam will absorb water from the cut edges(sides), it is great at stopping asobration from the top or bottom sides though.

  4. #4
    Join Date
    Mar 2008
    Member
    #103
    Last Online
    August 9th, 2012
    Posts
    10,588
    User Name
    Brody
    Real Name
    Pete Brody

    Default



    Nice! Thanks for the write up!

  5. #5
    Join Date
    May 2011
    Member
    #832
    Last Online
    October 29th, 2013
    Location
    Eldorado Springs
    Age
    47
    4x4
    1984 FJ 60
    Posts
    320
    User Name
    EldoradoFJ60
    Real Name
    Bruce
    Thanks Given
    0
    Thanked 0 Times in 0 Posts

    Default



    Looks good man.

    I need to find some sort of foam to insulate my rig before it gets too cold.

  6. #6

    Default



    I have that very same Novak shifter in my zj! Love it. Wish I could see it on someone elses before I gave up on working on mine and gave it to HCP4x4 lol but they did good too

  7. #7
    Join Date
    Sep 2011
    Member
    #911
    Last Online
    March 1st, 2014
    Location
    Arvada CO
    4x4
    '87 Chevy V20
    Posts
    3,145
    User Name
    Popsgarage
    Real Name
    Jonathan E Epp
    Thanks Given
    79
    Thanked 88 Times in 72 Posts

    Default



    They sure do shift nice. Good heads up on the foam, Sean. I might run down to Home Depot or Lowes and see if they have just some roofing rubber.

  8. #8

    Default



    and as far as knobs go, most I found didn't fit. I tried High Country, 4wp, on track, auto parts stores.. finally CodeXJ gave me his stock tranny shifter knob and it fit perfect! (from an XJ)

  9. #9
    Join Date
    Mar 2008
    Member
    #103
    Last Online
    August 9th, 2012
    Posts
    10,588
    User Name
    Brody
    Real Name
    Pete Brody

    Default



    Hey Jonathan

    I have some left over Gracie ***** o thane and Gracie window wrap you can have. We are going to look at a couple of possible shops right now, but will be back 10:30 at the latest. I will be working here the rest of the day, except for a brief trip around 12:00 to Lowes, so just stop by. Save you a few bucks...

    6139 Reed Way
    80003

    Wadsworth to 62nd east to Reed Way/Cottonwood Ridge. Go right at the Cottonwood Ridge sign and follow it east, then south. We are the 3rd house on the right across from the dirt mound. The black heap is in the front.

  10. #10
    Join Date
    Sep 2011
    Member
    #911
    Last Online
    March 1st, 2014
    Location
    Arvada CO
    4x4
    '87 Chevy V20
    Posts
    3,145
    User Name
    Popsgarage
    Real Name
    Jonathan E Epp
    Thanks Given
    79
    Thanked 88 Times in 72 Posts

    Default



    Sounds good, Pete. Just found your address in an old PM. Will most likely just show up. Will try to call first.

  11. #11
    Join Date
    May 2011
    Member
    #830
    Last Online
    August 21st, 2020
    Location
    St. Mary's Glacier/Alice
    Age
    53
    4x4
    2011 4dr Rubicon
    Posts
    3,116
    User Name
    glacierpaul
    Real Name
    Paul
    Thanks Given
    508
    Thanked 303 Times in 215 Posts

    Default



    Too cool Jonathan! Nice work!

  12. #12
    Join Date
    Sep 2011
    Member
    #911
    Last Online
    March 1st, 2014
    Location
    Arvada CO
    4x4
    '87 Chevy V20
    Posts
    3,145
    User Name
    Popsgarage
    Real Name
    Jonathan E Epp
    Thanks Given
    79
    Thanked 88 Times in 72 Posts

    Default



    And last but not least, the finishing touches.

    1. Clean metal around hole in the floor with some Mar Hyde paint prep and cover with the peel and stick I got from Pete. Thanks again and nice to meetcha.
    2. Install the cut down factory lever cup to hold down the peel and stick.
    3. Permanently install and adjust the freshly painted shift lever.
    4. Stuff 2 pieces of the 1" foam around the new lever for sound deadening.
    5. Re-install the center console.
    6. Take it for a test drive.
    7. It got pretty bound up in between 4 hi part time and neutral during the test drive, so.......
    8. Make some final adjustments.

    It's the 5.2 V8 with the auto overdrive an it was the longest engine/trans combo Chrysler put in the YJ. It sits about 3" further to the rear than most 4.0 combos, believe it or not. Mostly due to the auto that it came with. The floorboard hole stayed in the same place over the years, so the shift pivot was mounted as far forward and high on the bracket as it would go so it would clear the front and rear of the shift gate on the console and stay out of reach of the double cardan on the t-case end of the front driveshaft. Might be one or two more adjustment sessions, but it is more or less complete. Needs a shift nob and bezel, since the lever hit it after the final adjustments. Anybody have a piece of 1/4" aluminum about 4" x 8". I'm going to hand form one for Dave. And it's still far better than the factory z-rod assembly.

  13. #13
    Join Date
    Mar 2008
    Member
    #103
    Last Online
    August 9th, 2012
    Posts
    10,588
    User Name
    Brody
    Real Name
    Pete Brody

    Default



    Can you use some tool box diamond plate aluminum? May be too lightweight. Let me know as I have some various bits and pieces.

  14. #14

    Default



    Hey I need something like that done to my jeep eventually when I get some money cause its loud and hot through center console...

  15. #15
    Join Date
    May 2011
    Member
    #830
    Last Online
    August 21st, 2020
    Location
    St. Mary's Glacier/Alice
    Age
    53
    4x4
    2011 4dr Rubicon
    Posts
    3,116
    User Name
    glacierpaul
    Real Name
    Paul
    Thanks Given
    508
    Thanked 303 Times in 215 Posts

    Default



    Really nice Jonathan!!

  16. #16
    Join Date
    Dec 2010
    Member
    #750
    Last Online
    August 31st, 2019
    Location
    Thornton
    4x4
    1978 Bronco
    Posts
    2,771
    User Name
    Cr33p3r
    Real Name
    Sean
    Thanks Given
    418
    Thanked 145 Times in 116 Posts

    Default



    Jon let me look at what I have left in the aluminum stack and I'll text you sometime today, I will be in and out seeing my cousin that have not seen in 30+ years and taking her to DIA this afternoon.

  17. #17
    Join Date
    Sep 2011
    Member
    #911
    Last Online
    March 1st, 2014
    Location
    Arvada CO
    4x4
    '87 Chevy V20
    Posts
    3,145
    User Name
    Popsgarage
    Real Name
    Jonathan E Epp
    Thanks Given
    79
    Thanked 88 Times in 72 Posts

    Default



    Pete, that just might work. Matt, just let me know when. I actually found my ice and water shield and I have a 3' x 3' chunk of the 1" foam left. Sean, let me know what you've got. And thanks everybody.

  18. #18
    Join Date
    Sep 2011
    Member
    #911
    Last Online
    March 1st, 2014
    Location
    Arvada CO
    4x4
    '87 Chevy V20
    Posts
    3,145
    User Name
    Popsgarage
    Real Name
    Jonathan E Epp
    Thanks Given
    79
    Thanked 88 Times in 72 Posts

    Default



    Matt , is yours the 5.2 V8 with the OD trans? I'd like to take a look at it some time.

  19. #19

    Default



    it is V8, it does have an overdrive button but its a V8 on crack lol

  20. #20
    Join Date
    Sep 2011
    Member
    #911
    Last Online
    March 1st, 2014
    Location
    Arvada CO
    4x4
    '87 Chevy V20
    Posts
    3,145
    User Name
    Popsgarage
    Real Name
    Jonathan E Epp
    Thanks Given
    79
    Thanked 88 Times in 72 Posts

    Default



    Will want to look at yours one of these days. A visual comparison is always a good thing.

Page 1 of 2 12 LastLast

Similar Threads

  1. I know there is a story to go with this...
    By Hypoid in forum General 4x4 Tech Topics
    Replies: 39
    Last Post: January 25th, 2017, 07:45 AM
  2. Old Rob's Story Thread
    By Chris in forum Chat
    Replies: 37
    Last Post: April 1st, 2010, 09:56 PM
  3. A cool story
    By Funrover in forum Chat
    Replies: 4
    Last Post: May 26th, 2009, 02:06 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
BACK TO TOP