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Thread: 97 ZJ Garage to Trail Project

  1. #21
    Join Date
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    Default Re: 97 ZJ Garage to Trail Project



    Nice to here you got it running.
    Amazing the difference from the awd to the 2wd.
    When you do the sye do the 2wd-lo mod.

    For your skidplates come see me.
    Can build what you need.

    Rear diff do you have the D44 ?
    If so there is a good upgrade for the diff and gears.
    It adds 44% to the strength of the D44.
    JANA K4 it's a bit of work to set up, would have been half the time If they would have included the right spacer and shimms.
    Any how this will stuff the JK gig pinion gears into the older D44.
    Rather slick set really.
    I will post pictures of mine....

    The steering looks good, granted the Trac bar and drag link are not quite the same angles close,but not quite the same.
    This could be some issue with bump steer.
    But it a good set up.
    Big and strong.

    Look forward to see it at the anversery run.
    ___________
    Crazy- You call me crazy, but you wouldn't know crazy if Charles Manson was eating Fruit Loops on your front porch. Suiciadl tendancies- intatutionalized

  2. #22
    Join Date
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    #1991
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    Default Re: 97 ZJ Garage to Trail Project



    Drove the jeep around all weekend, and could not be happier!

    Here are some final pics until next time that I am ambitious enough to start tearing things apart.
          

  3. #23
    Join Date
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    #1991
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    Default Re: 97 ZJ Garage to Trail Project



    dieseldoc previously posted:
    "Nice to here you got it running.
    Amazing the difference from the awd to the 2wd.
    When you do the sye do the 2wd-lo mod.

    For your skidplates come see me.
    Can build what you need.

    Rear diff do you have the D44 ?
    If so there is a good upgrade for the diff and gears.
    It adds 44% to the strength of the D44.
    JANA K4 it's a bit of work to set up, would have been half the time If they would have included the right spacer and shimms.
    Any how this will stuff the JK gig pinion gears into the older D44.
    Rather slick set really.
    I will post pictures of mine....

    The steering looks good, granted the Trac bar and drag link are not quite the same angles close,but not quite the same.
    This could be some issue with bump steer.
    But it a good set up.
    Big and strong.

    Look forward to see it at the anversery run."

    I will come and get some armor sooner rather than later. I feel like it is kinda exposed, but I do not know what will fit with the long arm kit that I have installed.

    So far I have a Ford 8.8 rearend, so that should be tough enough for my uses. The high pinion dana30 that I installed took quite a bit of the front driveshaft angle out, and now it is really smooth. I am not sure if the rough driving was due to the shaft angle or the fact that the front diff was slipping bearings. I had the jeep up to 75 and it was smooth quietish. Still perfect, and I think that I am going to regret not putting the SYE and shaft on there now. It will work for this summer and winter and probably will do a complete rebuild with SYE and 2 low kit next spring.

  4. #24
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    Default Re: 97 ZJ Garage to Trail Project



    I think that I might get the Addco 688 rear sway bar, and some swaybar disconnects for the rear at some point this summer. I definitely have tail wag, and the front has the upgraded 1" sway bar with sway bar disconnects. The front feels great, the rear feels squishy and will roll pretty easily with the skinny little sway bar that is on there.

  5. #25
    Join Date
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    Default Re: 97 ZJ Garage to Trail Project



    Think higher weight springs for the rear.
    Mine was a tippy dancing goofy ride tell I put the heavy duty springs in.
    The jeep is tighter now for sure.
    As well once the link arms want in it got very tight.
    No front saw bar at all on my TJ.

    Nice you got to run it.
    You still have a ways to go.

    My weekend was rough.....my rear diff install was a mess as the manufacture made a big,mistake.
    ___________
    Crazy- You call me crazy, but you wouldn't know crazy if Charles Manson was eating Fruit Loops on your front porch. Suiciadl tendancies- intatutionalized

  6. #26
    Join Date
    May 2017
    Member
    #1991
    Last Online
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    Location
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    1997 Jeep ZJ
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    Danimal
    Real Name
    Daniel
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    Thanked 6 Times in 3 Posts

    Default Re: 97 ZJ Garage to Trail Project



    dieseldoc previously posted:
    "Think higher weight springs for the rear.
    Mine was a tippy dancing goofy ride tell I put the heavy duty springs in.
    The jeep is tighter now for sure.
    As well once the link arms want in it got very tight.
    No front saw bar at all on my TJ.

    Nice you got to run it.
    You still have a ways to go.

    My weekend was rough.....my rear diff install was a mess as the manufacture made a big,mistake."

    My rear diff was making more noise than I would like so I pulled it apart and measured everything. Pinion torque was 14 in lbs, no observable ring gear or carrier runout, and .010" backlash at 4 different spots. Is there anything else to check? Bearings look good, no metal in the oil, but I only had about 300 miles on it. I had it built last fall with new gears, but have not really driven the jeep much when I found out the front was all screwed up. Maybe it will wear in and quiet down? it is not bad on the drive side, but the coast side howls a little. Not sure what else I could do to quiet it down.

    What was the manufacturer mistake on yours?

  7. #27
    Join Date
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    Default Re: 97 ZJ Garage to Trail Project



    Sounds like you are still in the brake in.
    500 miles is the normal brake in.

    Mine was the manufacture was to provide a solid spacer measuring .450" I got .410"
    Shimms should have been .120ish I got .080 the starting point is .100" of shimms to set preload.
    So on a 3 day weekend Saturday around 4 in the afternoon I got to make my,own shimms! Sweet.
    Let me tell ya I would rather watch titanic with a bunch of hormoninbalanced teenagers than do that agian!
    ___________
    Crazy- You call me crazy, but you wouldn't know crazy if Charles Manson was eating Fruit Loops on your front porch. Suiciadl tendancies- intatutionalized

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