Subjective Axle Strength
Max tire Size
Common Failures
Corporate 20
Tubes twist, flange hubs spin, Seals leak, very weak axles
Dana 27
Weak axles, housing breaks
Dana 28 ifs
spindle and wheel bearing failure
Dana 30
tubes and knuckles bend, spider gears
Dana 35
tubes bend, diff bearings wear quick
Dana 35 ifs
wheel bearings, outer axle failure
Dana 44
early small axles break, floater kits break axles if housing isn't straight when installed
Dana 44 ifs
R&P weak, hubs and half shafts
Dana 60
in pickups carrier bearings fail
GM10 Bolt
carriers break, tubes bend, weak axles, spider gears, outer wheel bearings
GM 12 Bolt
tubes bend, pinion bearings wear, spider gears, wheel bearings, axles
GM 14 Bolt 10.5"
Gov-loks fail
Ford 8.8
stock axles, spider gears
Ford 9 in
Early 28 spline axles weak
Ford 10.25in
similar in strength to Dana 70 and 14 Bolt Full Floater
Axle Shaft strength varies greatly with design, material and application
Torque
Applications
Samurai Front
Samurai Rear
Dana 30 and 35
10 Bolt (pre 90)
AMC 20
Dana 44, 50, and 60 (LD)
Toyota
10 and 12 Bolt
Ford 8.8", 9"
14 Bolt (9.5")
Dana 60 (HD), 70
14 Bolt (10.5")
Ford 10.25"
Axle (most)
Shaft Diameter
(at splines)
Model 20
Dana 30
Dana 35c
Superior
Dana 35c
Dana 44
Dana 50
80 - 02
10-bolt
10-bolt
12-bolt
14-bolt
14-bolt SF
14-bolt FF
Ford 8.8
front 97 on
Ford 8.8
Rear 83 on
Ford 9"
Ford 9"
76 - 86
Ford 10.25"
Dana 60 FF
F250 81 - 84
F250 75 - 79
F350 78 - 79
Dana 60 SF
E250 Van 81 On
F250 80-85
Dana 60 FF
95 - 96
Dana 60
Dana 70
F250 02 On
Dana 70HD
F350 75 - 85
Outers
Axle (most)
Shaft Diameter
(shaft to splines)
Dana 44
Dana 60
Dana 70