My brother has been wanting to get some challenge coins made up for the school he works at. He has worked there as a teacher since they opened the high school back in 2002. It is a small, private,...
Type: Posts; User: Brucker
My brother has been wanting to get some challenge coins made up for the school he works at. He has worked there as a teacher since they opened the high school back in 2002. It is a small, private,...
Time for the real test of the new shop built, adjustable height rolling gantry crane. Using one of the new trolleys and hoists, we lift from the center of the gantry which is it's weakest point....
Name plaques and stainless hardware looking :smokin:
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=53286&d=1653031748
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With the main structures complete, it gets assembled. The sides get casters and locks:
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=53293&d=1653031825
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Cut a couple name plaques to spruce the assembly up a bit:
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=53329&d=1653032615
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Attached the legs to the I beam along with a tubular gusset. The end caps of the I beam also tie into the legs.
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Some gussets were added in the webbing, to add strength and stability to the beam, and that will also act as hard stops for the trolleys.
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Time to focus on the I beam itself.
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=53354&d=1653088104
Start by capping the ends.
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Next up are the legs for the I beam. These will slide within the sides that were just made. Instead of using regular square tubing, I opt to use 2 lengths of rectangular tubing that when welded...
Welded together the pieces to complete the sides
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=53326&d=1653032615
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Once the sides were almost welded together completely, it was noticed their overall width was going to end up WAY too wide.
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Started welding those finished parts together to create larger sub assemblies:
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=53226&d=1653030626
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Then welded together the small parts that will make up the sides or "A" of the gantry frame:
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=53241&d=1653030875
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The casters and locks arrived. Same setup we use with the majority of heavy equipment we build and use around the shop. Casters are a HD 8"x2" greaseable swivel plate caster with brakes.
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The shop has been in need of a more graceful way of handling heavy objects then just our forklift. The shop is small and the scheduled is always packed, so shop space is limited, usually leading to...
Assembled the stabilizer to the new mount
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=53037&d=1647658257
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Removed the old, broken mount
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=53012&d=1647657418
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https://www.frontrange4x4.com/forums/attachment.php?attachmentid=52995&d=1647657064
https://www.frontrange4x4.com/forums/attachment.php?attachmentid=52996&d=1647657064
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It was decided the quickest and strongest fix was to remove what was left of the old mount and fabricate a new one from scratch. The old mount wouldn't be able to be perfectly matched since it had...
Here is a short video looking over the damage:
https://youtu.be/wtk1YACg92M
In the video you may notice that the driver side mount is also starting to fail. The clients chose to address this...
It was brought to my attention that I hadn't posted much in way of any 4x4 builds or fixes as of late. So here is a recent one that the clients were alright with me sharing:
Were recently tasked...
Wow. That sucks. I know everyone and every injury is different, but after blowing out my L5/S1 twice in 3 years, I would be doing everything to avoid surgery. I opted to get surgery the first time...
Thank you very much for the advice! If I was smarter, I would probably take it.
Aww big bummer that I will be unable to help you this time. Hope I will be able for your next projects, if they allow for some planning ahead.
Be happy to help if able. If you are serious, call, email, or even pm me (signature is a link to business website) to see when I might be able to squeeze you in. If you wanted it all done at once,...